Flex Printing Machine Operator Job in Kasargod

Kasargod, Kerala Full Time Date: 01 June 2024

Job description

Machine Setup: Prepare the flexographic printing machine for operation by installing printing plates, adjusting ink levels, and configuring the printing parameters based on job specifications such as color, size, and material type. Material Handling: Load the printing material, typically rolls of flexible substrate, onto the printing machine. Ensure proper alignment and tension of the material to prevent wrinkles, misfeeds, or print defects during the printing process. Ink Mixing and Preparation: Prepare printing inks by mixing color pigments according to the required color shades and consistency. Load the ink into the printing units and adjust ink viscosity and flow rate to achieve optimal printing results. Printing Operation: Operate the flexographic printing machine to produce prints according to job orders and specifications. Monitor the printing process closely, adjusting print settings, tension, and registration as needed to maintain print quality and consistency. Quality Control: Conduct regular inspections of printed samples to ensure color accuracy, image sharpness, and print registration. Identify and troubleshoot print defects such as misalignment, ink smudges, or color inconsistencies to maintain quality standards. Maintenance and Cleaning: Perform routine maintenance tasks on the printing machine, including cleaning, lubricating, and replacing worn-out parts or components. Keep the printing equipment in optimal condition to prevent downtime and ensure smooth operation. Safety Compliance: Adhere to safety protocols and guidelines while operating the printing machine and handling printing materials and chemicals. Use personal protective equipment (PPE) as required and follow safety procedures to prevent accidents and injuries. Job Scheduling and Coordination: Coordinate with production planners, supervisors, and other team members to prioritize print jobs and ensure timely completion of orders. Communicate any issues or delays in production to the relevant stakeholders. Troubleshooting and Problem Solving: Diagnose equipment malfunctions, mechanical issues, or print defects and take corrective actions to resolve problems promptly. Consult with maintenance technicians or supervisors for complex issues that require technical expertise. Record Keeping: Maintain accurate production records, including job orders, printing parameters, material usage, and quality control checks. Document any maintenance activities, repairs, or adjustments made to the printing equipment. Continuous Improvement: Identify opportunities for process improvement, efficiency gains, and cost savings in the printing operation. Make recommendations for equipment upgrades, workflow optimization, or training initiatives to enhance productivity and quality. Training and Development: Stay updated on the latest printing technologies, equipment advancements, and industry best practices through training programs, workshops, and self-study. Continuously develop skills and knowledge to improve performance and effectiveness as a Flex Printing Machine Operator.