Chemical Production Job in Kottayam

Kottayam, Kerala Full Time Date: 12 April 2024

Job description

Process Design and Development: Chemical engineers and researchers collaborate to design and develop production processes for specific chemicals or compounds. This involves evaluating raw materials, reaction pathways, process parameters, and equipment requirements. Raw Material Procurement: Procure raw materials, chemicals, and feedstocks required for the production process. Source materials from approved suppliers and ensure compliance with quality standards and specifications. Batch Processing or Continuous Production: Implement batch processing or continuous production methods, depending on the nature of the chemical and production requirements. Monitor process parameters, such as temperature, pressure, flow rates, and reaction kinetics, to optimize production efficiency and yield. Reaction and Synthesis: Carry out chemical reactions, synthesis, and transformations according to established protocols and procedures. Control reaction conditions, catalysts, and additives to achieve desired product specifications, purity, and yield. Process Optimization: Continuously optimize production processes to improve efficiency, reduce costs, and minimize waste generation. Implement process improvements, automation, and advanced control strategies to enhance productivity and performance. Quality Control and Assurance: Implement quality control measures to ensure that products meet quality standards, specifications, and regulatory requirements. Perform in-process testing, analysis, and quality checks to monitor product quality and consistency. Safety and Environmental Compliance: Adhere to safety protocols, procedures, and regulations to prevent accidents, spills, and environmental pollution. Implement safety measures, risk assessments, and emergency response plans to mitigate risks and ensure worker safety. Equipment Maintenance and Reliability: Maintain production equipment, reactors, vessels, and instrumentation in good working condition. Conduct preventive maintenance, inspections, and repairs to minimize downtime and ensure reliability of operations. Inventory Management: Manage inventory levels of raw materials, intermediates, and finished products. Implement inventory control systems, stock rotation, and material handling practices to optimize inventory levels and minimize storage costs. Documentation and Record-Keeping: Maintain accurate records of production activities, batch records, logbooks, and documentation. Record process parameters, batch data, quality test results, and production metrics for traceability and compliance purposes. Training and Development: Train production staff on standard operating procedures, safety protocols, and good manufacturing practices. Provide ongoing training and development opportunities to enhance skills, knowledge, and competency. Continuous Improvement: Drive continuous improvement initiatives to enhance production efficiency, quality, and sustainability. Identify opportunities for process optimization, waste reduction, energy conservation, and cost savings through data analysis and performance monitoring.